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JH9832E--BMS Test Platform

It provides real-time display of all BMS monitoring parameters, accuracy comparisons, operating status, and fault information; supports single‑function, partial‑function, and full‑function testing; enables both single‑shot and continuous cyclic testing; promptly flags and displays abnormal data; saves data in Excel format for easy classification and retrieval; allows manual configuration of BMS test modes and threshold values for various parameters; includes automated testing and typical test cases; and can be uploaded to a server for convenient remote monitoring.

Service Support:

  • Product Description
  • I. Standards Applied

    QC/T 897-2011 “Technical Specifications for Battery Management Systems for Electric Vehicles”
    GB/T 27930-2015 “Communication Protocol Between Off-board Conductive Chargers and Battery Management Systems for Electric Vehicles”
    GB/T 38661–2020 “Technical Requirements for Battery Management Systems for Electric Vehicles”
    Q/GDW—2013 “Technical Specification for Energy Storage Battery Packs and Management Systems”
    GB 34131-2017 “Technical Specification for Lithium-Ion Battery Management Systems of Electrochemical Energy Storage Power Stations”
    GBT 34131-2023 Battery Management System for Power Energy Storage
    GB31241-2022 Safety Technical Specification for Lithium-Ion Batteries and Battery Packs Used in Portable Electronic Products

    II. Main Test Functions and Technical Specifications

    Serial number Test feature Technical indicators

     

     

     

     

     

    1

     

     

     

     

     

    Single-cell battery simulation

    Number of cells in series: 32S (expandable); Output voltage range: 0–5 V;

    Voltage resolution: 0.1 mV;

    Voltage error: ±1 mV across the full scale; Supports bidirectional current: 0 to ±3 A; Current resolution: 0.1 mA / 1 µA; Current error: ±1 mA / 1 µA;

    The panel features an LCD display, providing clear and intuitive data visualization.

    Panel‑mounted button adjustment ensures flexible and convenient parameter configuration; supports power consumption monitoring for each channel.

     

     

    2

     

     

    Temperature simulation

    Temperature channels: 32 channels (expandable), electrically isolated from one another with no common ground; Analog voltage range: 10 mV to 5 V.

    Simulated impedance range: 0–5 MΩ; allowable current: 10 mA.

    The R‑T‑V table can be customized according to NTC specifications.

      

     

     

    True current

    Number of channels: 1; Output voltage: 5 V;

    Output current: ±300 A;

    Control resolution: 10 mA;

    Output accuracy: 0.1%FS;

    Measurement accuracy: 0.1% FS;

     

    3

     

     

    Current simulation

    Hall sensor

    Simulation

    Number of channels: 1 channel;

    Output voltage range: -5 V to +5 V;

    Output current range: -200 mA to +200 mA;

    Output accuracy: 0.1%FS;

      
      
       Shunt Simulator

    Number of channels: 1 channel;

    Output voltage range: -200 mV to +200 mV;

    Output accuracy: 0.1%FS;

      
      

     

     

    4

     

     

    High-voltage simulation

    Number of channels: 1 channel;

    Output voltage range: 10–1000 VDC;

    Output current: 1.0 A;

    Output accuracy: 0.1%FS;

    Measurement accuracy: 0.1% FS;

    Control resolution: 0.1 V, 0.01 A.

     

     

     

    5

     

     

     

     

    Power supply

    Number of channels: 1 channel;

    Output voltage: 0–30 V; Control resolution: 0.1 V;

    Maximum output current: 3 A;

    Output accuracy: 0.1%FS;

    It can perform overvoltage and undervoltage tests.

     

    6

     

    CAN communication

    Number of channels: 2;

    CAN Protocol: CAN 2.0A, CAN 2.0B;

     

    RS485: 2 channels

    RS232: 1 channel

    Baud rate range: 100 kbps–1 Mbps;

    Supports standard frames and extended frames;

     

     

    7

     

     

    Insulation Resistance Simulation

    Number of channels: 2;

    Range: 1 kΩ–10 MΩ; Resolution: 1 kΩ;

    Resistor power rating: 3 W;

    It can detect leakage current with the positive terminal connected to PE, the negative terminal connected to PE, or both the positive and negative terminals simultaneously connected to PE.

     

    8

     

    Relay testing

    (For electric vehicle BMS,

    Can be used as a spare)

    Number of channels: 8 (expandable);

    Detection voltage: 3–36 V;

    Allowable current: 0–2 A;

     

    9

    DI signal simulation

    (IO Input/Output)

    Number of channels: 8 (expandable);

    High-level output: 3–24 A;

    Low-level current: <0.8 V

     

    10

     

    Reserved PWM output

    Number of channels: 3;

    Output duty cycle: 1%–99%;

    Output frequency: 1 kHz;

     

    High-level voltage: 12 V;

     

    11

     

    PWM input

    Number of channels: 3;

    Acquisition duty cycle: 1%–99%; Acquisition accuracy: 1%;

    12 CC Simulation

    Number of channels: 1 channel;

    Simulated resistance values: 100 Ω, 220 Ω, 680 Ω, 1500 Ω, 3300 Ω;

     

     

     

    13

     

     

     

    CP simulation

    Number of channels: 1 channel;

    Output duty cycle: 1%–99%; Output accuracy: 1%;

    Control resolution: 1%; Output frequency: 1 kHz; High-level voltage: 12 V;

    14 CC2 Simulation Number of channels: 1; Analog resistance value: 1 kΩ;
    15

     

    Quiescent current

    Supports measurement of the circuit’s quiescent current;

    Static current types: cell‑level current, high‑voltage bus‑bar current, and power‑supply current. Implementation approach: leveraging the readback functionality of a simulated cell battery, a high‑voltage source, and the BMS power supply, with verification performed using a high‑precision multimeter.

    16 Wire break detection

    Supports simulating a single-point disconnection;

    Wire-break type: any single‑wire break, or any combination of multiple wire breaks;

    17 Parameter calibration

     

    Total voltage, total current, cell voltage, insulation resistance, etc.

    18 CAN termination resistor detection

     

    Range: 0–10 kΩ, accuracy: 1% (with a measurement accuracy of ±1 Ω in the 1 Ω to 200 Ω range).

     

    19 Dry contact 5V, 150V 1A;
    20 Relay Control Testing Channel 8, with a 50 Ω resistor, and voltage measurement; voltage measurement range up to 24 V, accuracy of 1%.
    21 Open-collector output function test Channel 3: pull-up voltage is 12 V, with a 10 kΩ pull-up resistor; it can measure the port voltage with an accuracy of 1%.
    22 Voltage detection function Channel 25, voltage measurement range: 0–32 V; measurement accuracy: 0.5%.

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