JH9832E--BMS Test Platform
It provides real-time display of all BMS monitoring parameters, accuracy comparisons, operating status, and fault information; supports single‑function, partial‑function, and full‑function testing; enables both single‑shot and continuous cyclic testing; promptly flags and displays abnormal data; saves data in Excel format for easy classification and retrieval; allows manual configuration of BMS test modes and threshold values for various parameters; includes automated testing and typical test cases; and can be uploaded to a server for convenient remote monitoring.
- Product Description
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I. Standards Applied
QC/T 897-2011 “Technical Specifications for Battery Management Systems for Electric Vehicles” GB/T 27930-2015 “Communication Protocol Between Off-board Conductive Chargers and Battery Management Systems for Electric Vehicles” GB/T 38661–2020 “Technical Requirements for Battery Management Systems for Electric Vehicles” Q/GDW—2013 “Technical Specification for Energy Storage Battery Packs and Management Systems” GB 34131-2017 “Technical Specification for Lithium-Ion Battery Management Systems of Electrochemical Energy Storage Power Stations” 》 GBT 34131-2023 Battery Management System for Power Energy Storage GB31241-2022 Safety Technical Specification for Lithium-Ion Batteries and Battery Packs Used in Portable Electronic Products II. Main Test Functions and Technical Specifications
Serial number Test feature Technical indicators 1
Single-cell battery simulation
Number of cells in series: 32S (expandable); Output voltage range: 0–5 V;
Voltage resolution: 0.1 mV;
Voltage error: ±1 mV across the full scale; Supports bidirectional current: 0 to ±3 A; Current resolution: 0.1 mA / 1 µA; Current error: ±1 mA / 1 µA;
The panel features an LCD display, providing clear and intuitive data visualization.
Panel‑mounted button adjustment ensures flexible and convenient parameter configuration; supports power consumption monitoring for each channel.
2
Temperature simulation
Temperature channels: 32 channels (expandable), electrically isolated from one another with no common ground; Analog voltage range: 10 mV to 5 V.
Simulated impedance range: 0–5 MΩ; allowable current: 10 mA.
The R‑T‑V table can be customized according to NTC specifications.
True current
Number of channels: 1; Output voltage: 5 V;
Output current: ±300 A;
Control resolution: 10 mA;
Output accuracy: 0.1%FS;
Measurement accuracy: 0.1% FS;
3
Current simulation
Hall sensor
Simulation
Number of channels: 1 channel;
Output voltage range: -5 V to +5 V;
Output current range: -200 mA to +200 mA;
Output accuracy: 0.1%FS;
Shunt Simulator Number of channels: 1 channel;
Output voltage range: -200 mV to +200 mV;
Output accuracy: 0.1%FS;
4
High-voltage simulation
Number of channels: 1 channel;
Output voltage range: 10–1000 VDC;
Output current: 1.0 A;
Output accuracy: 0.1%FS;
Measurement accuracy: 0.1% FS;
Control resolution: 0.1 V, 0.01 A.
5
Power supply
Number of channels: 1 channel;
Output voltage: 0–30 V; Control resolution: 0.1 V;
Maximum output current: 3 A;
Output accuracy: 0.1%FS;
It can perform overvoltage and undervoltage tests.
6
CAN communication
Number of channels: 2;
CAN Protocol: CAN 2.0A, CAN 2.0B;
RS485: 2 channels
RS232: 1 channel
Baud rate range: 100 kbps–1 Mbps;
Supports standard frames and extended frames;
7
Insulation Resistance Simulation
Number of channels: 2;
Range: 1 kΩ–10 MΩ; Resolution: 1 kΩ;
Resistor power rating: 3 W;
It can detect leakage current with the positive terminal connected to PE, the negative terminal connected to PE, or both the positive and negative terminals simultaneously connected to PE.
8
Relay testing
(For electric vehicle BMS,
Can be used as a spare)
Number of channels: 8 (expandable);
Detection voltage: 3–36 V;
Allowable current: 0–2 A;
9
DI signal simulation
(IO Input/Output)
Number of channels: 8 (expandable);
High-level output: 3–24 A;
Low-level current: <0.8 V
10
Reserved PWM output
Number of channels: 3;
Output duty cycle: 1%–99%;
Output frequency: 1 kHz;
High-level voltage: 12 V;
11
PWM input
Number of channels: 3;
Acquisition duty cycle: 1%–99%; Acquisition accuracy: 1%;
12 CC Simulation Number of channels: 1 channel;
Simulated resistance values: 100 Ω, 220 Ω, 680 Ω, 1500 Ω, 3300 Ω;
13
CP simulation
Number of channels: 1 channel;
Output duty cycle: 1%–99%; Output accuracy: 1%;
Control resolution: 1%; Output frequency: 1 kHz; High-level voltage: 12 V;
14 CC2 Simulation Number of channels: 1; Analog resistance value: 1 kΩ; 15 Quiescent current
Supports measurement of the circuit’s quiescent current;
Static current types: cell‑level current, high‑voltage bus‑bar current, and power‑supply current. Implementation approach: leveraging the readback functionality of a simulated cell battery, a high‑voltage source, and the BMS power supply, with verification performed using a high‑precision multimeter.
16 Wire break detection Supports simulating a single-point disconnection;
Wire-break type: any single‑wire break, or any combination of multiple wire breaks;
17 Parameter calibration Total voltage, total current, cell voltage, insulation resistance, etc.
18 CAN termination resistor detection Range: 0–10 kΩ, accuracy: 1% (with a measurement accuracy of ±1 Ω in the 1 Ω to 200 Ω range).
19 Dry contact 5V, 150V 1A; 20 Relay Control Testing Channel 8, with a 50 Ω resistor, and voltage measurement; voltage measurement range up to 24 V, accuracy of 1%. 21 Open-collector output function test Channel 3: pull-up voltage is 12 V, with a 10 kΩ pull-up resistor; it can measure the port voltage with an accuracy of 1%. 22 Voltage detection function Channel 25, voltage measurement range: 0–32 V; measurement accuracy: 0.5%.
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