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JH800V600A-1CH Battery Charge-Discharge Test System

The battery charge–discharge testing system is independently developed, produced, and manufactured by our company. This product can be used for battery pack capacity measurement, capacity verification, charge–discharge aging, and performance testing, among other applications.

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  • Product Description
  • I. Product Overview

    The battery charge–discharge testing system is independently developed, produced, and manufactured by our company. This product can be used for battery pack capacity measurement, capacity verification, charge–discharge aging, and performance testing, among other applications.

    Hardware: Adopts a modular design, digital DSP control, high‑precision current and voltage sampling, and an outstanding independent‑channel architecture. It supports multi‑channel parallel operation, enabling customers to configure various current levels and facilitating easy scalability. It also supports simultaneous charge–discharge on the same port or on separate ports, along with auxiliary channel voltage and temperature sensing, BMS data acquisition, and an independent airflow path that ensures excellent thermal stability.

    Software: A robust software platform with database management and fully digital operation; the user interface is simple and intuitive. The system automatically controls charging and discharging modes, eliminating the need for manual recording of test data and ensuring both efficiency and accuracy.

    Energy consumption: During charging, PWM soft-switching technology is employed to enhance system efficiency and reduce losses; during discharging, the device feeds the battery’s energy back into the grid, enabling energy recovery and savings.

    II. Product Features

    High reliability

    It adopts an AC–DC bidirectional independent module design.

    Adopting a front‑in, rear‑out airflow configuration to extend fan life;

    Excellent airflow design enhances heat dissipation performance.

    High-performance DSP controller with high-precision control;

    High-efficiency control algorithms reduce losses and enhance system stability.

    The device features fast output response, low ripple, high power density, and excellent stability.

    More economical

    Supports high-quality bidirectional energy flow, promoting energy efficiency and environmental sustainability.

    Smart fan control for high efficiency and energy savings;

    Equipment accuracy: 0.05%; feedback efficiency: 93%.

    High power factor, with a PF value of 0.99;

    More flexible

    Modular design with independent single-channel control for easy maintenance.

    Supports channel parallelization, is detachable, and offers flexible usage.

    Supports CAN communication for data integration with the BMS.

    Supports MES system integration;

     

    Modular architecture, independent control of multiple channels

    The BPTS series features a flexible, modular architecture that allows multiple instruments to be easily installed in standard 19-inch racks. Users can freely configure and combine components to suit their specific needs, thereby avoiding redundant purchases and unnecessary costs.

    The BPTS series features an independent multi-channel architecture, simplifying the wiring complexity between devices and the PC in multi-channel systems. Once configured as a multi-channel power system, connecting the communication interface of one power supply to the PC enables independent control of each unit via host‑computer software; each channel can operate completely independently, offering users greater flexibility and significantly boosting equipment utilization.

    III. Technical Specifications

    Indicator item

    Indicator parameters

    Device model

    JH800V600A-1CH

    Number of channels per machine

    1 channel

    Input power supply

    Three-phase four-wire AC 380 V ±20% 50 Hz/60 Hz ±10%

    Power factor

    >0.99 (full load)

    Current harmonic distortion

    <5% (full load)

    Charging efficiency

    90%

    Discharge efficiency

    89%

    Sampling resolution

    AD: 18-bit

    Voltage

    Voltage range

    Charging: 0 - 800V

    Discharge: 40 - 800V

    Accuracy

    ±0.05%FS+0.05%RD @25℃±10℃

    Resolution

    1mV

    Sampling Time (s)

    5mS

    Electric current

    Current range

    Single-channel independent: -600 -600A

    Accuracy

    ±0.05%FS+0.05%RD @25℃±10℃

    Resolution

    1mA

    Sampling Time (s)

    5mS

    Minimum Cut-off Current

     50mA

    Power

    Single-channel power

    360KW

    Total machine power

    360KW

    Accuracy

    0.1%FS

    Resolution

    1mW

    Time

    Operation time range

    ≤3000 hours

    Charge–discharge current rise time

    ≤ 50 mS (10%–90%) battery load

    Charge–discharge switching time

    ≤100 mS (10%–90%) battery load

    Charge and discharge

    Charging mode

    Constant current–constant voltage, constant current, constant voltage, constant power, constant resistance

    Discharge mode

    Constant voltage, constant current, constant power, constant resistance

    As of/Redirecting condition

    Voltage, current, time, temperature (optional)

    As of/Redirecting condition

    (BMS component)

    Cell voltage, cell current, relative time, cell voltage difference, cell temperature, state of charge (SOC), total current

    Loop

    Cyclic test range

    ≤ 65,000 times

    Number of single-cycle steps

    255

    Nested loops

    5 floors

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