JH100V100A-EOL Comprehensive Battery Tester for Finished Products
I. Scope of Application This equipment is applicable to functional verification testing of semi-finished and finished power battery packs, as well as research laboratory testing, in the manufacturing processes of automotive electronics, aerospace, marine applications, solar energy storage, electric bicycles, electric motorcycles, backup power batteries, communication power supplies, and energy storage systems. II. Environmental Requirements for the Equipment 2.1 Power Supply: AC voltage 380V/220V ±10%, frequency: 50Hz ±10%. 2.2 Ambient Temperature: 0–35°C. 2.3 The environment must be free from vibration, strong magnetic field interference, corrosive gases, and flammable or explosive gases. III. Main Components of the Equipment | No. | Component Name | Model/Type | Brand | Quantity | |---|------------------------|------------------|------------|----------| | 1 | DC Power Supply | MW1210A | Meanwell | 1 unit | | 2 | Internal Resistance Module | JH2800R | Jinghui | 1 unit | | 3 | Overcharge/Overdischarge Module | JH8011V | Jinghui | 1 unit | | 4 | Short-Circuit Module | JH2100S | Jinghui | 1 unit | | 5 | Motherboard Control Module | JH6305B | Jinghui | 1 unit | | 6 | 19-inch Display | AOC | 1 unit | | 7 | Industrial PC | ZH3200 | AVIC | 1 unit | | 8 | Cabinet | W700×H1200×D800 mm | Jinghui | 1 unit | | 9 | Software System | JH9800EOL | Jinghui | 1 set | | 10 | Wiring Harness | RX0604M | Hongtai | 1 set | IV. Functional Overview 4.1 Test Items Product Model: JH100V100A-EOL Purpose: Testing semi-finished and finished battery packs below 100V. Basic Test Items: - Resting Battery Activation (via charging, discharging, or load disconnect) - Open-Circuit Voltage 1 & Open-Circuit Voltage 2 (capable of measuring charging port voltage) - AC Internal Resistance - DC Internal Resistance - Discharge Testing (assesses continuous load‑carrying capability and monitors voltage drop ΔV during sustained discharge) - Overcurrent Discharge Testing (verifies overcurrent protection functionality, supporting secondary protection tests) - Charging Testing (evaluates continuous charging performance and confirms normal charging operation) - Overcurrent Charging Testing (tests overcurrent protection features, supporting secondary protection) - Resistance R1/R2 Testing (measures resistances such as ID and NTC) - Short-Circuit Testing (measures short-circuit response time between positive and negative terminals, with microsecond‑level precision; supports both cutoff voltage detection and recovery voltage monitoring) - Device Protection Functions: - Software Protection: data retention upon power loss - Hardware Protection: safeguards against power loss, short circuits, reverse polarity, and incorrect connections 4.2 Technical Parameters | Test Category | Measurement Range | Resolution | |--------------------------|-----------------------|--------------------| | Open-Circuit Voltage 1 | 10–100V | 1 mV | | Open-Circuit Voltage 2 | 20–100V | 1 mV | | AC Internal Resistance | 0–1000 mΩ | 1 mΩ | | DC Internal Resistance | 0–1000 mΩ | 1 mΩ | | Discharge Testing | Starting Voltage: 0.1–100V | 1 mV | | Ending Voltage: 0.1–100V | 1 mV | | Discharge Current: 0.1–100A | 1 mA | | Discharge Time: 0–60s | 1 ms | | Overcurrent Discharge Testing | Overcurrent: 4–100A | 1 mA | | Overcurrent Delay: 0–30s | 1 ms | | Short-Circuit Protection | Short-circuit delay: 0–9999 µs | 1 µs | | Charging Testing | Starting Voltage: 0.1–100V | 1 mV | | Ending Voltage: 0.1–100V | 1 mV | | Charging Current: 0.1–20A | 1 mA | | Charging Time: 0–60s | 1 ms | | Charging Protection Testing | Overcurrent: 4–20A | 1 mA | | Charging Delay: 0–30s | 0.1 ms | | Resistance R1/R2 Testing | NTC, ID: 0–1000 kΩ | 0.1 kΩ | | Test Accuracy: Voltage & Current ≤ 0.1% FS, Resistance ≤ 0.5% FS | | Sustainable Output Power: 2 kW | | Sustainable Load Capacity: 6 kW | | Communication Interface: CAN/RS485 | | Data Generation: Automatic table creation, exportable to Excel | | Barcode Management: Supports barcode‑based initiation and binding of test data | | Warranty Period: 1 year | | Cooling: Relies on ventilation system, forced air cooling | | Enclosure Dimensions: W700 × D800 × H1200 mm | | Weight: 170 kg | | Number of Channels: 1 | | Accessories: See included documentation list |
- Product Description
-
I. Scope of Application
It is used for functional verification testing of semi-finished and finished products, as well as for research‑lab testing, in the production processes of power battery packs for automotive electronics, aerospace, marine applications, solar energy storage, electric bicycles, electric motorcycles, backup power systems, communication power supplies, and energy storage.
II. Equipment Environmental Requirements
2.1 Power Supply: AC voltage 380 V/220 V ±10%, frequency: 50 Hz ±10%;
2.2 Ambient temperature: 0–35°C;
2.3 The environment shall be free of vibration, strong magnetic field interference, corrosive gases, and flammable or explosive gases.
III. Main Components of the Equipment
Serial number Name Model number Brand Quantity 1 DC power supply MW1210A Meanwell 1 piece 2 Internal Resistance Module JH2800R Exquisite and economical 1 piece 3 Overcharge and overdischarge module JH8011V Exquisite and economical 1 piece 5 Short-circuit module JH2100S Exquisite and economical 1 piece 6 Motherboard Control Module JH6305B Exquisite and economical 1 piece 7 Monitor 19 inches AOC 1 piece 8 Industrial PC ZH3200 AVIC 1 unit 9 Cabinet W700H1200D800mm Exquisite and economical 1 piece 10 Software system JH9800EOL Exquisite and economical 1 set 11 Wire harness RX0604M Hongtai 1 set IV. Feature Overview
4.1 Equipment Test Items
Product model JH100V100A-EOL Purpose For testing semi-finished and finished battery packs below 100 V. Basic Test Items
Let stand Battery activation (via charging, discharging, and load disconnect methods) Open-circuit voltage 1, Open-circuit voltage 2 (can measure the charging port voltage) Internal resistance of the battery DC internal resistance Discharge testing (assesses the battery pack’s sustained load‑carrying capability and checks the voltage drop ΔV during continuous discharge) Discharge Overcurrent Test (testing the battery pack’s discharge overcurrent protection function, supporting secondary-level protection testing) Charging Test (continuous charging function of the battery pack, verifying whether charging is functioning properly) Overcurrent Charging Test (testing the battery pack’s overcurrent protection function, supporting secondary-level protection testing) Resistance R1, R2 testing (including ID and NTC resistor tests) Short‑circuit test (tests the battery’s positive and negative terminals for a short circuit, measures the battery’s cutoff protection time at the µs level, and supports disabling voltage detection and restoring voltage detection) Equipment protection function Software protection feature: Power-off data protection Hardware protection: power‑off protection, short‑circuit protection, reverse battery connection protection, and incorrect wiring protection. 4.2 Equipment Technical Parameters
Test class Test Item Measurement range Resolution Open-circuit voltage Open-circuit voltage 1 0-100V 1mV Open-circuit voltage 2 0-100V 1mV Internal resistance of the battery/
DC internal resistance
Internal Resistance Test 0-1000 mΩ 1 mΩ Discharge test Starting voltage 0.1-100V 1mV End voltage 0.1-100V 1mV Discharge current 0.1-100A 1mA Discharge time 0-60S 1mS Discharge Overcurrent Test Overdischarge current 4-100A 1mA Overcurrent delay 0-30S 1mS Short-circuit protection Short-circuit protection delay 0-9999uS 1uS Charging test Starting voltage 0.1-100V 1mV End voltage 0.1-100V 1mV Charging current 0.1A-20A 1mA Charging time 0-60S 1mS Charging Protection Test Overcurrent charging 4-20A 1mA Charging delay 0-30S 0.1mS Resistor R1/R2 NTC, ID 0-1000 kΩ 0.1 kΩ Test accuracy Voltage and current ≤ 0.1% FS, resistance ≤ 0.5% FS Sustainable output power 2KW Sustainable Load Power 6KW Online mode Communication (CAN/RS485) Test data Generated data tables are saved automatically and can be exported to Excel. Barcode Management Supports barcode activation and binding of test data. Warranty period 1 year Thermal conductivity Forced air cooling via the ventilation system. Chassis dimensions W700*D800*H1200mm Weight 170KG Number of channels 1 Equipment accessories See the random materials list.
Keywords: battery charge–discharge cabinet, lithium‑battery charge–discharge cabinet, sodium‑battery charge–discharge tester, solid‑state battery charge–discharge tester, lithium‑battery charge–discharge testing system, lithium‑battery charge–discharge tester, lithium‑battery capacity‑grading cabinet, power‑battery charge–discharge testing system, lithium‑battery pack charge–discharge testing system
Related products
Get a quote
Huizhou Jinghui Instrument and Equipment Co., Ltd.
Service Hotline:400-1331-882
No. 13, Jinda Road, Huinan Science and Technology Park, Huizhou City, Guangdong Province
E-mail:jh@jhyq.com
