JH100V200A Battery (EOL) Test Platform (Complete Battery Tester)
The application‑scenario testing platform is used for energy‑storage modules, electric‑vehicle batteries, scooter batteries, AGV batteries, garden‑tool batteries, and more. It supports lithium‑ion batteries configured with (CH+ / P+ / CH− / P−) and all series of power batteries, providing comprehensive performance testing of both semi‑finished and finished products during the manufacturing process. The equipment can also function as an electronic load, enabling long‑duration current‑draw tests on battery packs.
- Product Description
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I. Application Scenarios
The test platform is applicable to energy storage modules, electric vehicle batteries, scooter batteries, AGV batteries, garden‑tool batteries, and more. It supports lithium‑ion batteries configured with (CH+ P+ CH− P−) and all series of power batteries, providing comprehensive performance testing for both semi‑finished and finished products during the manufacturing process.
The device can be used as an electronic load to perform long-term current‑draw tests on battery packs.
II. Main Test Functions
1 Online Communication It can establish Bluetooth, RS232/285, or CAN communication connections with the battery pack under test.
Read battery pack information
2 Step-by-step testing mode Test items can be freely swapped. 3 Quick Test Mode Test Quick Edit Test Plan 4 Data storage Data can be stored on a daily, monthly, or hourly basis according to customer requirements, with options for batch data, individual records, or storage based on predefined schemes, and the storage method can be freely switched. 5 MES system Supports connectivity between the customer’s MES system and equipment. 6 Startup Test Conditions Manual, automatic, and QR code–based test initiation 7 Test product model You can save N battery model configurations. III. Technical Parameters
Serial number Types of tests Test Item Parameter range Resolution Accuracy error 1 Voltage Total voltage 0.1-100V 0.1mV 0.1%FS 2 Internal resistance Internal resistance of the battery 0-5000 0.001 mΩ 0.1%RD+0.1%FS Charging DC internal resistance 0-5000 0.001 mΩ 0.1%FS Discharge DC internal resistance 0-5000 0.001 mΩ 0.1%FS 3 Charging Static voltage 0.1-100V 1mV 0.1%FS Charging current 0.1-100A 1mA 0.1%FS Charging time 600S 1S 0.1%FS Charging voltage 0.1-100V 1mV 0.1%FS Charging delay 0-60S 1mS 0.1%FS Charging power 0.1--20KW 1mW 0.1%FS 4 Discharge Static voltage 0.1-100V 0.1mV 0.1%FS Loaded voltage 0.1-100V 0.1mV 0.1%FS Discharge current 0.1-200A 1mA 0.1%FS Discharge time (200 A) 600S 1S 0.1%FS Overcurrent delay 0-60S 1mS 0.1%FS Discharge power 0.1--20KW 1mW 0.1%FS 5 Short circuit
(Option)
Short-circuit duration 0-2000uS 1uS 0.1%FS 6 Resistance NTC 0-100 kΩ 0.001 kΩ 0.1%RD+0.1%FS Resistor identification 0-100 kΩ 0.001 kΩ 0.1%RD+0.1%FS 7 Dielectric withstand voltage Insulation resistance 1MΩ–9999MΩ 1 MΩ 2.5%RD+2.5%FS AC withstand voltage 0--5KV 1V 1.0%RD+1.0%FS DC withstand voltage 0--6KV 1V 1.0%RD+1.0%FS IV. Test Function Description
Serial number Test feature Detailed Features 1 Voltage The testing instrument measures the voltage twice: first, the open-circuit voltage, and second, the voltage after all tests have been completed—especially after the short‑circuit test—to verify that the battery is functioning properly following the short‑circuit condition. Consequently, the two voltage readings differ slightly, with the second reading being lower than the first. 2 Internal resistance The test measures the battery’s AC internal resistance at a frequency of 1000 Hz. 3 Charging overcurrent protection current First, verify whether the battery has an over‑current protection feature that activates when the charging current exceeds a certain threshold. If the charging current is excessively high and the battery lacks such protection, the internal protection circuit board can easily be damaged. Therefore, it is crucial to confirm that the battery includes over‑current protection; if not, select a charger with a regulated continuous charging current. 4 Charging overcurrent protection delay Set a current threshold, start timing from the moment current begins to flow, and record the duration until the battery protection board activates. 5 Continuous charging current For circuit boards that lack an automatic protection feature against excessive charging current, such batteries typically use a charging current set to the same value as the charger’s rated current. 6 Continuous charging voltage monitoring Charging is ongoing; you can set upper and lower voltage limits to determine whether the battery voltage is out of range. 7 Discharge overcurrent protection current When the discharge current exceeds a certain threshold, automatic protection is activated; typically, you can set it according to the parameters specified in the datasheet. 8 Discharge overcurrent protection delay Set a current threshold, start timing from the moment current begins to flow, and record the duration until the battery protection board activates. 9 Continuous discharge current During normal operation, the battery discharges at a certain current; if the circuit board is faulty, it may fail to sustain discharge. 10 Continuous discharge voltage During continuous discharge, you can set upper and lower voltage limits to determine whether the battery voltage is out of range. 11 Short-circuit protection time When the battery’s positive and negative terminals experience an instantaneous short circuit, the protection board must respond by shutting off within a specific time. Because the current surge during a short circuit is extremely high, a slow response can easily lead to damage or burnout of the circuit board. Therefore, the faster the response, the better the battery protection—typically on the order of 1,000 μs (microseconds) or less. If, during a short circuit, the total loop resistance is relatively high, the short‑circuit duration may become excessively long. Consequently, when an unusually long short‑circuit event occurs, it is important to carefully analyze the underlying cause. 12 Single-cell voltage
(Optional)
Monitoring the dynamic voltage of each cell during charging and discharging. 13 Charging voltage rise value Compare the end-of-charge voltage with the open-circuit voltage; what is the magnitude of the voltage increase? 14 Voltage drop value Comparison of discharge termination and voltage: what is the voltage drop? 15 Charging DC internal resistance After charging, the battery exhibits a voltage increase compared to its pre‑charge state; divide this voltage increase by the set charging current. 16 Discharge DC internal resistance After discharge, the battery exhibits a voltage drop compared to its pre‑discharge state; divide this voltage drop by the set discharge current. 17 Resistor identification ID and NTC resistance measurement 18 Secondary discharge overcurrent protection current When the discharge current exceeds a certain threshold, automatic protection is activated; typically, you can set it according to the parameters specified in the datasheet. 19 Secondary discharge overcurrent protection time Set a current threshold, start timing from the moment current begins to flow, and record the duration until the battery protection board activates. 20 Communication Testing Supports multiple communication protocols, including Bluetooth, RS485, RS232, and CAN. 21 Dielectric withstand voltage The insulation performance of the battery module, after assembly, under a specified voltage stress applied between the positive and negative terminals and the external casing. V. Device Information
1. Equipment operating environment: well-ventilated, dry premises; free from vibration and strong magnetic field interference. 2. Operating environment: Temperature -10°C to 40°C / Humidity: 10% to 90% 3. Equipment operating mode: Host‑computer control, manual testing. 4. The equipment is equipped with an NG alarm device (buzzer). 5. Dimensions: W850*D900*H1250mm 6. Weight: 230 kg 7. Industrial PC: i3-100F processor, 16 GB RAM, 256 GB SSD; 21-inch color display 8. Standard accessories: 1 serial cable, 1 user manual, and a factory inspection report. 9. Equipment exterior color: RL7035 Industrial Gray
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Huizhou Jinghui Instrument and Equipment Co., Ltd.
Service Hotline:400-1331-882
No. 13, Jinda Road, Huinan Science and Technology Park, Huizhou City, Guangdong Province
E-mail:jh@jhyq.com
