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JH100A-24S Battery Protection Board Tester

Scope of Application: This equipment is used for safety testing of lithium‑battery protection boards, verifying that all functional parameters fall within acceptable ranges. It provides operators with a standardized testing protocol, helping to boost production efficiency and streamline quality control. The device is compatible with commonly available protection board types, supporting configurations such as common positive terminals (with separate outputs), common negative terminals (with separate outputs), and combined charge‑protection/negative‑discharge‑protection modes. This product is primarily employed in production testing, incoming‑material inspection, quality assurance, and R&D experimentation.

Service Support:

  • Product Description
  • I. Scope of Application

    This device is used for safety testing of lithium‑battery protection boards, verifying that all functional parameters fall within acceptable ranges. It provides operators with a standardized testing protocol, helping to boost production efficiency and streamline quality control. The system is compatible with commonly available protection board types, supporting configurations such as shared positive terminals (with separate outputs), shared negative terminals (with separate outputs), and independent charge‑protection and discharge‑protection circuits. This product is primarily employed in production testing, incoming‑material inspection, quality assurance, and R&D experimentation.

     

    II. Equipment Environmental Requirements and Technical Specifications

    2.1 Power Supply: AC voltage 220V ±10%, frequency: 50Hz ±10%;

    2.2 Ambient temperature: -10 to 45°C;

    2.3 The environment shall be free from severe vibrations and the presence of corrosive gases, as well as flammable or explosive gases.

     

    III. Introduction to the Model

    3.1 Rapid Testing: Based on the protection board’s design parameters, this method conducts quick tests at the upper and lower limits of the device’s output specifications, enabling battery‑pack manufacturers and power‑battery producers to perform large‑scale, rapid inspection and shipment verification. It is suitable for testing protection boards across a variety of hardware architectures as well as certain software‑based solutions.

    3.2 Precision Testing: This feature enables accurate measurement of the precise values of all functional parameters of the power battery protection board, with an accuracy of ±5 mV, facilitating sample debugging and development and providing R&D personnel with a standardized tool for rapid testing.

     

    IV. Feature Overview

    4.1 Equipment Test Items

    Product Name JH100A-24S Battery Protection Board Tester
    Supports the number of strings 1-24
    Basic Functions Internal Resistance Test
    Single-cell overcharge and overdischarge voltage
    Single-cell overcharge/overdischarge recovery voltage
    Overcharge/Overdischarge Protection Delay
    Charge/Discharge Protection Current
    Charge/discharge overcurrent delay
    Single-cell secondary overcharge and overdischarge delay
    Unique test item Single-cell self-discharge test (referring to the true, accurate self-discharge of each cell)
    Balancing current and balancing turn-on voltage testing
    Test sequence adjustment supported.
    Test program started Supports barcode scanning with auto-start/manual start.
    Test data Data tables can be generated and saved, facilitating product traceability.
    Scope of Application Protective circuit boards for lithium batteries, including ternary materials, lithium iron phosphate, lithium cobalt oxide, and lithium manganese oxide.
    Protection function Hardware boards and most software boards (specialized BMS software boards require prior coordination)
    Module High-current module: current rating is 100 A, with a current accuracy of ±0.1 A.
    Voltage Module: Programmable output from 0.5 to 5 V, with an accuracy of ±5 mV.
    Short-circuit module: The supercapacitor instantly delivers a 400 A short-circuit current, enabling measurement of the short-circuit delay.

    4.2 Equipment Technical Parameters

    Project Type Test Scope Resolution
    Reference voltage 3.8/3.0 V (ternary/lithium iron phosphate) 1mV
    Overcharge protection voltage 0.5-5V1mV
    Overcharge protection disabled 0.5-5V1mV
    Over-discharge protection voltage 0.5-5V1mV
    Over-discharge protection disabled 0.5-5V1mV
    Overcharge/Overdischarge Protection Delay 0-20S1ms
    Overcharge current protection threshold 3-100A0.1A
    Over-discharge current protection threshold 3-100A0.1A
    Overcurrent protection delay 0-10S1ms
    Balanced Turn-On Voltage 0.5-5V5mV
    Balanced Turn-On Current 0-200mA1mA
    Self-consumption electricity 0-500uA/0.5-200mA1uA/1mA
    Main Circuit Internal Resistance Test 0-200 mΩ 1 mΩ
    Short-circuit protection 0-9999uS1uS
    Online Settings USB-to-RS232 serial communication
    Chassis dimensions W430*D420*H190mm
    Reference weight 13KG
    Number of channels 1

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